Real-Time Density Sensor
No More Waiting. No More Risk. The Future of Tailings Density Monitoring is Here. Introducing the world’s first real-time tailings density sensor for tailings dams—delivering instant, accurate data with zero human exposure
No manual sampling
Cost-Effective: Reduce operational costs with a fully automated, maintenance-free system. Fully automated, real-time measurements.
No safety risks
Enhanced Safety: Removes workers from exposure to harmful tailings fumes and unstable ground. Eliminate human exposure to hazardous tailings environments
No delays
Instant Data: Real-time, continuous monitoring with no waiting periods. Get precise density data instantly, without waiting months for lab results.
Why This Technology is a Game Changer
For decades, mining operators have relied on outdated, manual processes to monitor tailings density—costly, slow, and dangerous. Our real-time density sensor revolutionises tailings monitoring by automating data collection and eliminating the need for workers to access hazardous tailings dams.
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How does the real-time density sensor work?The sensor uses advanced ultrasonic technology to continuously measure the density of tailings in real time. It eliminates the need for manual sampling by providing instant and accurate data.
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What are the main benefits of using this sensor?No manual sampling is required, reducing human exposure to hazardous conditions. Immediate data access – no waiting for lab results. Automated integration – seamlessly connects with process control systems. Improved tailings management – optimises dewatering and compaction. Cost efficiency – reduces operational and maintenance costs.
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Can the sensor be installed on existing tailings infrastructure?Initially, the sensor will be available for our MudMaster flets globally, both the autonomous DART MudMaster and the manned MudMaster, maximising tailings dewatering and compaction efficiency. The sensor is highly adaptable and can be installed on existing infrastructure or tailings discharge points.
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How accurate is the density measurement?The sensor provides high-precision measurements, with accuracy typically within ±0.5% of the actual density, ensuring reliable data for decision-making
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How does the sensor improve safety?By eliminating the need for manual sampling, the sensor reduces worker exposure to hazardous tailings, unstable ground, and harmful fumes, enhancing overall site safety.
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Does the sensor require calibration or maintenance?Minimal calibration is required, and the sensor is designed for low-maintenance operation. Periodic self-diagnostics and remote monitoring capabilities further reduce downtime.
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Can the sensor be used in extreme weather conditions?Yes, the sensor is built for rugged mining environments, with IP-rated protection against dust, water, and extreme temperatures.
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How does the real-time data integrate with existing monitoring systems?The sensor is fully compatible with SCADA, cloud-based dashboards, and other process control systems, providing continuous, real-time data streaming for immediate operational adjustments.
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What are the power requirements for the sensor?The sensor operates on low-power consumption, with options for solar-powered, battery-operated, or direct power connection for flexible installation.
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What is the expected return on investment (ROI)?By reducing sampling costs, improving water recovery, and optimising tailings compaction, the sensor delivers significant cost savings within months of deployment. Mines benefit from improved process efficiency, reduced environmental impact, and enhanced safety compliance.